Making a CNC Milling Machine – Increasing the travel

by Bill Griggs

Making a CNC Milling Machine – Increasing  the travel

Part 3

I have been working on making a CNC milling machine from a Grizzly G0704 manual milling machine. Welcome back to my blog. I have looked at several modifications to the Grizzly G0704 and one that seem really useful is increasing the travel on the Y and Z axis. Increasing the travel will require some pretty serious modifications to the existing castings and will definitely  void your warranty.

Increasing the travel of the Y axis will require that I mill open the center of the base so that the ball screw nut can travel farther. I also am adding a spacer behind the column. By making these modifications I will end up with a Y axis  travel of 12″ instead of the stock 9″.

Column spacer

Column Spacer T6061 aluminum.

Remove material from the base for ball screw nut clearance.

Remove material from the base for ball screw nut clearance.

On the Z axis I should be able to increase the travel by using a longer Ballscrew and flipping the head mounting plate 180 degrees. this will make the mounting point several inches above it’s current location. This modification will also require me to mill a longer opening in the mill column to allow for the extra travel.

Most of these modifications can be made on my Harbor Freight mini-mill. However, using the Mini-mill will be a slow process and  require a lot of for-thought to set up each part for machining. Since I have access to larger machinery, I decided to speed the process up by using the machining center for most of the large pieces.

head spacer

Roughing pass on the head spacer

If all goes well I will vastly increase the travel of the Y and Z axis with these modifications. This is not untested territory, Two machinist I know from Texas have already done similar modifications and were kind enough to share information with me. Thanks Joe and Gary.

G0704 Stock cutting dimensions

  • Swing travel “Z” (vertical):       15″
  • Table travel “X”(longitudinal): 18-7/8”
  • Table travel “Y”(cross):             6-7/8”

G0704 Extended cutting dimensions

  • Swing travel “Z” (vertical):       18″
  • Table travel “X”(longitudinal): 18-7/8”
  • Table travel “Y”(cross):             12”

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